DTG printing
DTG Blank Garment Receiving: Inspect Each New Batch Before Printing
Build a receiving checklist that catches garment substitutions, surface variation and handling problems before DTG production starts.
## Direct answer Inspect a new blank-garment delivery before it joins approved DTG stock. Confirm the ordered style, fiber composition, color, sizes and batch identifiers; check condition and construction; then print a representative sample using the approved workflow. A familiar supplier name does not establish that a replacement batch will behave exactly like your retained sample.
This is a suggested shop-floor receiving procedure, not a certified sampling standard. Choose inspection quantities and acceptance rules according to order risk and supplier agreements. The purpose is to connect an actual garment delivery to a reproducible printing decision, rather than discovering a substitution halfway through a customer order.
## Define what was purchased Create a receiving record from the purchase order before opening cartons. Include the garment manufacturer, style code, declared composition, color name, size breakdown and any agreed restrictions on substitutions. Attach a photograph of the approved blank and its label. Keep commercial color names separate from a physical approved color reference.
Ask suppliers to identify changes to fabric construction, dyeing, surface treatment or manufacturing location when they can provide that information. Not every supplier will disclose every detail. Record what is confirmed and what remains unknown. An unknown finish is a reason for a sample check, not a reason to invent a technical explanation.
## Check carton identity and condition Compare carton labels with the order and count the received units. Photograph wet, crushed or contaminated packaging before moving stock into the clean print area. Separate visibly affected garments for review. Avoid mixing deliveries before recording their identifiers, because a later complaint becomes much harder to trace once identical-looking shirts share one unmarked shelf.
Inspect a spread of colors and sizes rather than selecting only the easiest shirt from the top carton. Check labels, seams, holes, stains, lint and unexpected surface appearance. Compare the usable print area with your placement template. Record discrepancies objectively: a photograph and location are more useful than a note saying only that a garment feels different.
## Keep handling guidance tied to the printing system Manufacturer guidance can reveal handling risks that receiving staff might overlook. Epson's T-shirt handling notes discuss storage and treated-media considerations for its system. Brother's polyester printing guidance illustrates why declared fiber content and surface treatments matter. Neither source establishes compatibility for every printer or pretreatment.
Use the current instructions for your own ink, garment and equipment. Do not convert a supplier's advice for one model into a universal pretreatment formula. Receiving staff should flag uncertainty to the responsible operator instead of making an undocumented chemistry change to compensate for an unfamiliar blank.
## Run a controlled first-article comparison Choose a retained reference garment and a garment from the new delivery. Use the same approved artwork, printer condition and documented process. Include features that matter to your orders, such as small text, a solid area and a light area on dark fabric. Make the comparison under the same inspection lighting and viewing conditions.
Record the garment identity alongside the pretreatment, drying, print and curing settings. If the new garment requires a change, create a revised approval rather than silently modifying the old record. Our pretreatment consistency guide explains the process-control side; receiving control establishes which blank that process was actually approved for.
## Release, hold or reject the delivery A useful system has three clear states. Released stock has met the agreed checks. Held stock has an unresolved discrepancy or pending print evaluation. Rejected stock has a documented reason and disposition. Label the physical stock and update the inventory record together so an urgent operator cannot accidentally pull a held carton.
For a hypothetical example, a navy shirt delivery carries the expected style code but a different composition label. Hold that lot, ask the supplier for clarification and test it separately. Do not relabel it as the approved composition simply because the color looks close. This example illustrates a decision rule rather than a real customer incident.
## Store evidence for repeat orders Retain an approved printed sample when practical, together with a blank label photograph and inspection record. Keep receiving records linked to finished orders so a later reorder can be compared with the correct delivery. Define how long samples will be retained based on your service commitments and available storage, without promising indefinite retention.
Periodic review should look for recurring discrepancies: damaged cartons, label substitutions, inconsistent sizing or repeated sample failures. Share the recorded evidence with purchasing. A low blank price can lose its advantage if receiving uncertainty repeatedly delays production, so include inspection and rejection handling in the purchasing discussion.
## FAQ ### Must every shirt be test printed? No. Use an inspection plan appropriate to the risk. The important point is that representative approval and escalation rules exist before production, rather than selecting a sample only after complaints. ### Does a cotton label guarantee DTG results? No. It identifies a material claim, not the finished printing performance. Approve the complete garment and process combination with the checks relevant to the order. ### Can I mix two accepted batches? You may choose to, but preserve traceability and verify that both meet the same order requirements. Keeping batch identity available makes troubleshooting and repeat purchasing easier.
## Discuss your garment mix For equipment selection, send PrintVision your blank styles, colors, order quantities and acceptance priorities through our inquiry page. Compare workflow choices using DTG and DTF business considerations. The cover is an original AI-generated receiving illustration, not a photograph of an inspected shipment.